How To Weld A Sheet Metal Box

To weld sheet metal with solid wires use electrode positive ep or reverse polarity.

How to weld a sheet metal box.

The box i have my students create in class ends up being 5 5 x 2 x 3 5. Best deal on goodyear air hose check this out https amzn to 3b5cjvy. Then finsih the joint from the inside so your gtaw tip can cross from one side to the other. Step 2 use the cutting torch to cut out each panel and then grind the edges smooth with the hand held grinder.

Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. Tig welding sheet metal forget the larger 1 8 inch tungsten electrode and use a smaller one. Clamp the folded corner into a jog or fixture tightly to hold the corner square and pretty then try to tack first weld from the inside at at least two locations. You ll have better access from the outside but a much more difficiult weld.

Lay out the panels for your box on the sheet metal using the measuring tape and the permanent marker. To make things easy for my students i designed our classroom box so it would be able to work on the size of a standard 8 5 x 11 piece of paper. Take the sander and carefully polish the weld. Lay the bottom on the ground and weld the two ends on first.

The best way to weld sheet metal panels together is by butt welding which is joining them side by side see picture below. Clean the box with a paper towel and some acetone. Hi guys say i want to make a simple sheet metal box preferably with the top edges. Butt welded panels withstand stress better than any other type of weld joint.

First i create a gap and groove weld to close things up and then a fillet weld to reflect what i really want it to look like. The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box.